How to Electrical winding step by step

  • Electrical winding Step One
    Choose stator side with 3 points. Use 2mm wire and fold it double. Leaving 10cm as lead wire, start winding clockwise.

    Electrical winding instruction one

    Electrical winding instruction one

  • Electrical winding Step Two
    Wind 16 turns on the first tooth, with 4 layers of 4 turns each, ending the last turn in the middle of the stator.

    Electrical winding instruction two

    Electrical winding instruction two

  • Electrical winding Step Three
    When finished with the first tooth, skip 2 teeth and wind 16 turns on the 4th tooth, exactly the same as the first one.

    Electrical winding instruction three

    Electrical winding instruction three

  • Electrical winding Step Four
    The winding direction must also be clockwise.

    Electrical winding instruction four

    Electrical winding instruction four

  • Electrical winding Step Five

    Electrical winding instruction five

    Electrical winding instruction five

  • Electrical winding Step Six
    When finished with the 4th tooth, again skip 2 teeth and go to the 7th tooth.

    Electrical winding instruction six

    Electrical winding instruction six

  • Electrical winding Step Seven
    Now wind the 7th tooth the same as the previous two teeth.

    Electrical winding instruction seven

    Electrical winding instruction seven

  • Electrical winding Step Eight
    The first phase is now finished. Prepare another wire and wind the 2nd, 5th and 6th teeth. See next figure.

    Electrical winding instruction eight

    Electrical winding instruction eight

  • Electrical winding Step Nine
    Finally, wind the 3 remaining teeth. Leaving 15mm, cut the 3 remaining ends of the wires, scrape the enamel off, twist together and solder. Insulate with a short piece of heat shrink tubing. Put heat shrink tubing on the 3 lead wires.

    Electrical winding instruction nine

    Electrical winding instruction nine

Assembly View

Assembly View

Cut-away View

Cut-away View

Assenting the motor: Insert the motor shaft into the magnet bell and use loctite to secure t. Use Loctite to secure the stator and bearings to the bearing housing.

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